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Plastic coating for ASTM A106 Gr.B seamless steel pipe

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ASTM A106 Gr.B seamless steel pipe,seamless pipe plastic coating

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Plastic coating for ASTM A106 Gr.B seamless steel pipe

Date:2025-11-26

ASTM A106 Gr.B seamless steel pipe is a widely used material for industrial pipelines due to its solid mechanical properties and high-temperature performance. However, when transporting corrosive media or operating in humid, chemical, or underground environments, the bare steel pipe may face significant corrosion risks.

 

Plastic coating—applying a protective plastic layer to the pipe’s inner and/or outer surface—effectively solves this problem by forming a continuous anti-corrosion barrier.

 

Why ASTM A106 Gr.B Pipes Need Plastic Coating

In real applications, corrosion commonly occurs due to:

Chemical fluids attacking the inner wall

Moisture, salts, or chemicals corroding the outer wall in outdoor or underground installations

 

A plastic-coated pipe functions like a protective armor, isolating the steel substrate from both internal and external corrosive media and dramatically extending its working life.

 

Plastic Coating Process for ASTM A106 Gr.B Pipes

Plastic coating is a standardized and rigorous multi-step process:

1. Surface Pretreatment

Removal of rust, scale, oil using sandblasting or shot blasting

Ensures proper bonding between steel and coating

Achieves required cleanliness and surface roughness

 

2. Preheating

Eliminates moisture

Brings pipe to optimal coating temperature

Ensures the coating powder melts evenly

 

3. Coating Application

Common methods include electrostatic spraying and dip coating.
Coating powders include:

Epoxy resin (strong adhesion, chemical resistance)

Polyethylene (PE) (flexibility, impact resistance)

 

4. Curing & Leveling

Entering curing oven for melting, cross-linking, hardening

Critical for adhesion, impact strength, and corrosion resistance

 

5. Cooling & Quality Inspection

Coating thickness check

Surface defect inspection

Adhesion and continuity tests

 

Only qualified pipes are delivered for installation.

 

Common Coating Materials of ASTM A106 Gr.B Pipes

Epoxy Resin Coating

Excellent adhesion

Hard and wear-resistant surface

Ideal for internal protection of oil, chemical media, and sewage pipelines

Wide operating temperature range

 

Polyethylene (PE) Coating

Great flexibility and impact resistance

Very low water absorption

Often used for external coating, especially for buried pipelines or road crossings

Smooth surface reduces flow resistance

 

Performance Improvements After Plastic Coating

1. Strong Corrosion Resistance

Efficiently isolates steel from corrosive fluids and environments.

2. Extended Service Life

Slows corrosion, reduces maintenance and replacement frequency.

3. Reduced Flow Resistance

Smooth inner coating reduces friction and improves transmission efficiency—saving energy and operating costs.

4. Added Physical Protection

Coatings like PE absorb mechanical impact, minimizing external damage.

 

Precautions for Transport, Storage & Installation

Avoid dropping or hitting coated pipes

Store on flat surfaces and avoid long-term exposure to sunlight/rain

Protect coatings near weld areas during installation

Repair any coating damage following standard procedures

 

Conclusion

Plastic-coated ASTM A106 Gr.B seamless steel pipes provide superior performance in demanding environments by combining the strength of seamless steel with the corrosion resistance of polymer coatings. Understanding the coating process, materials, and safeguards helps ensure reliable, long-term operation in oil, gas, chemical, water supply, and industrial pipeline systems.

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