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SCH 80 pipe is a widely used type of piping designed for conveying high-pressure fluids and gases. Its defining feature is the thicker wall thickness, which makes it part of the internationally recognized "Schedule" system of pipe wall standards.
This classification system, established under ANSI/ASME B36.10 (for carbon and alloy steels) and B36.19 (for stainless steel), uses a “Schedule number” to indicate wall thickness. In general, for the same nominal pipe size (NPS), a higher Schedule number means a thicker wall and greater pressure-bearing capacity.
Manufacturing Standards for SCH 80 Carbon Steel Pipe
SCH 80 carbon steel pipes are usually produced according to standards such as:
ASTM A106 Grade B – seamless carbon steel pipe for high-temperature service (up to 425°C).
ASTM A53 Grade B – welded and seamless steel pipe.
API 5L Grade B – line pipe for oil and gas transmission.
Manufacturing Process of SCH 80 Carbon Steel Pipe
For pipe sizes NPS ≤ 1.5 inches: manufactured by hot rolling or cold drawing. Cold-drawn pipes require normalizing to relieve internal stresses.
For larger diameters: typically produced by hot working, with no need for additional heat treatment in most cases.
Chemical Composition (Example: ASTM A106 Grade B) of SCH 80 Carbon Steel Pipe
Carbon (C): ≤ 0.30%
Manganese (Mn): 0.29 – 1.06%
Phosphorus (P) & Sulfur (S): ≤ 0.035%
Silicon (Si): ≥ 0.10%
May also contain trace elements (Cu, Ni, Cr, Mo, V), with total residuals not exceeding 1%.
Key Features of SCH 80 Carbon Steel Pipe
High Strength – Thick wall provides greater mechanical strength than lower Schedule pipes.
Resistance to Harsh Conditions – Performs reliably in high-pressure, high-temperature, and corrosive environments.
Ideal for High-Pressure Systems – Suitable for transporting high-pressure fluids and gases in industrial applications.
Excellent Weldability – Carbon steel ensures safe, reliable connections during fabrication and maintenance.
Cost-Effective Solution – Although more expensive than lower-Schedule pipes, SCH 80 pipe offers long-term value in demanding applications.
SCH 80 Carbon Steel Pipe Specifications
Nominal Size (inches) |
Outside Diameter (inches/mm) |
Wall Thickness (inches/mm) |
Weight (lbs/ft) |
1/8 |
0.405/10.3 |
0.095 / 2.41 |
0.31 |
1/4 |
0.54 / 13.7 |
0.119 / 3.02 |
0.54 |
1/2 |
0.84 / 21.3 |
0.147 / 3.73 |
1.09 |
3/4 |
1.05 / 26.7 |
0.154 / 3.91 |
1.47 |
1 |
1.315 / 33.4 |
0.179 / 4.55 |
2.17 |
1 1/4 |
1.66 / 42.2 |
0.191 / 4.85 |
3 |
1 1/2 |
1.9 / 48.3 |
0.2 / 5.08 |
3.63 |
2 |
2.375 / 60.3 |
0.218 / 5.54 |
5.02 |
2 1/2 |
2.875 / 73 |
0.276 / 7.01 |
7.66 |
3 |
3.5 / 88.9 |
0.3 / 7.62 |
10.25 |
3 1/2 |
4 / 101.6 |
0.318 / 8.08 |
12.5 |
4 |
4.5 / 114.3 |
0.337 / 8.56 |
14.98 |
5 |
5.563 / 141.3 |
0.375 / 9.53 |
20.78 |
6 |
6.625 / 168.3 |
0.432 / 10.97 |
28.57 |
8 |
8.625 / 219.1 |
0.5 / 12.7 |
43.39 |
10 |
10.75 / 273 |
0.594 / 15.09 |
64.43 |
12 |
12.75 / 323.8 |
0.688 / 17.48 |
88.63 |
14 |
14 / 355.6 |
0.75 / 19.05 |
106.13 |
16 |
16 / 406.4 |
0.844 / 21.44 |
136.61 |
18 |
18 / 457 |
0.938 / 23.83 |
170.92 |
20 |
20 / 508 |
1.031 / 26.19 |
208.87 |
24 |
24 / 610 |
1.125 / 30.96 |
296.58 |
Note: For complete dimensions, please refer to ASME B36.10. Weights are for reference only; actual weights may vary slightly due to material and manufacturing tolerances.
Pressure Ratings for SCH 80 Pipe
NPS (inches) |
OD (mm) |
Maximum Allowable Pressure (psi) |
(kPa) |
1/4 |
13.7 |
10,798 |
74,452 |
1/2 |
21.3 |
8,575 |
59,125 |
1 |
33.4 |
6,670 |
45,990 |
2 |
60.3 |
4,498 |
31,014 |
3 |
88.9 |
4,200 |
28,959 |
6 |
168.3 |
3,195 |
22,030 |
8 |
219.1 |
2,841 |
19,589 |
12 |
323.8 |
2,644 |
18,230 |
Applications of SCH 80 Carbon Steel Pipe
1. Industrial Processing
SCH 80 carbon steel pipe is widely used in manufacturing equipment, robotics, and heavy machinery, where reliable transport of high-pressure fluids is essential.
2. High-Pressure Systems
Its erosion and pressure resistance make SCH 80 pipe suitable for cleaning equipment, steam heating, and power systems operating under demanding conditions.
3. Oil and Gas Industry
In the oil and gas sector, SCH 80 carbon steel pipe is used for oil and gas gathering lines, drilling platform pipelines, refinery process systems, and other high-pressure applications.
4. Power Generation
Power plants utilize SCH 80 pipe for high-pressure steam piping, water supply systems, heat exchangers, and condensing units, where both strength and temperature resistance are critical.
5. Chemical Processing
Thanks to its corrosion resistance and high-pressure tolerance, SCH 80 pipe is applied in reactors, heat exchangers, and fluid transport systems that handle corrosive or high-temperature media.
FAQ
Q1: Which is better, SCH 80 or SCH 40 Carbon Steel Pipe?
A: Neither is inherently “better”—the choice depends on application requirements.
SCH 40: More suitable for low-pressure, general-purpose systems (e.g., plumbing, low-pressure air lines). Lighter and more economical.
SCH 80: Designed for high-pressure and high-temperature applications (e.g., process piping, high-pressure steam, hydraulic systems), offering greater durability under harsh conditions.
Q2: How can I ensure SCH 80 Carbon Steel Pipe meets standards?
A: To guarantee quality and compliance:
Source from a reputable supplier or manufacturer.
Specify compliance with recognized standards such as ASTM A106 (seamless) or ASTM A53 (welded/seamless).
Request a Material Test Certificate (MTC/MTR) to verify chemical composition and mechanical properties.