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Seamless steel tubes for hydraulic props

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Seamless steel tubes for hydraulic props

Date:2025-11-28

Seamless steel tubes for hydraulic props are specialized steel tubes designed for hydraulic supports in coal mine longwall systems, as well as cylinders and hydraulic systems in construction and heavy equipment.


Manufactured primarily from 27SiMn alloy structural steel, these tubes undergo salt bath quenching at 920°C ±10°C and tempering at 550–600°C, providing exceptional strength, wear resistance, and corrosion resistance required for harsh mining and engineering environments.

 

Unlike ordinary seamless pipes, these belong to the category of high-precision cold-drawn seamless steel tubes, requiring strict control over raw materials, dimensional accuracy, and mechanical performance.

 

Technical Requirements of Seamless Steel Tubes for Hydraulic Props

Because these tubes directly impact mining safety, they must meet extremely demanding performance standards:

1. Mechanical Properties

High strength: Required to withstand high internal pressures and external loads.

High toughness: Prevents brittle fracture under impact or shock loading.

 

2. Dimensional Accuracy

Precise inner diameter: Ensures tight fit with pistons and seals to avoid leakage.

Uniform wall thickness: Prevents eccentricity, uneven stress distribution, and premature failure.

 

3. Surface Quality

Ultra-smooth internal surface: Inner wall roughness typically Ra ≤ 0.4 μm, reducing seal wear and frictional resistance while ensuring long-term sealing performance.

 

4. Processing Performance

Excellent deep-hole machinability for honing to final dimensions and surface finish.

 

Materials & Standards of Seamless Steel Tubes for Hydraulic Props

Common Materials

27SiMn – High-strength alloy steel developed specifically for mining hydraulic props; excellent toughness and hardenability.

 

30CrMnSi, 35CrMo – Higher-strength alternatives for more demanding conditions.

Hydraulic prop tubes are alloy steels enhanced with elements that improve strength, hardenability, and toughness. They typically require heat treatments such as quenching + tempering, surface quenching, or chemical heat treatment to achieve optimal performance.

Although not stainless steel, they offer superior wear resistance and machinability compared with stainless grades.

 

Standards

GB/T 33160-2016 – Seamless Steel Tubes for Hydraulic Supports (China industry standard)

DIN 2391 – High-precision seamless tube standard commonly applied in advanced hydraulic systems

 

Application Areas of Seamless Steel Tubes for Hydraulic Props

Primary applications include:

Hydraulic supports, cylinders, and columns for coal mines

Hydraulic cylinders for construction machinery and heavy equipment

 

Other industries:
Plastics machinery, injection molding, forging and die-casting equipment, automotive manufacturing, shipbuilding, metal processing, military equipment, diesel engines, agricultural machinery, automation, petrochemicals, aerospace, HVAC, and more.

 

Manufacturing Process of Seamless Steel Tubes for Hydraulic Props

The production of hydraulic prop tubes involves strict precision control:

High-quality round billet

Hot rolling

Cold drawing / cold rolling

Heat treatment (quenching + high-temperature tempering)

Straightening

Internal honing

Non-destructive testing

Final inspection and warehousing

 

Advantages and Disadvantages of Seamless Steel Tubes for Hydraulic Props

Advantages

Flexible component layout

Lightweight, compact, low inertia, quick response

Easy operation with wide stepless speed adjustment (up to 2000:1)

Automatic overload protection

Mineral oil provides natural lubrication and long service life

Simple linear motion

Easy to automate; electro-hydraulic control enables advanced automation and remote operation

 

Disadvantages

Lower efficiency due to flow resistance and leakage; risk of leakage contamination and fire hazards

Performance sensitive to temperature changes

High precision manufacturing leads to higher cost

Liquid compressibility prevents precise transmission ratio

Fault diagnosis is difficult; requires skilled maintenance

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